PLC Control System Nespresso Coffee Capsule Filling Sealing Rotary Machine

PLC Control System Nespresso Coffee Capsule

Filling And Sealing Rotary Machine

Introdution of the Nespresso coffee capsule filling and sealing rotary machine

This nespresso coffee capsule filling and sealing rotary machine can be equipped with individual process modules for a wide range of applications. It can handle both injecting and thermoforming function. It is suitable to fill in liquid, powder and granule materials, such as coffee powder, milk powder, tea, yogurt and other materials.

It can be used for Compatible Nespresso capsules, Lavazza blue or point, Pod, K-cup, Kshot and so on. You can change the mould for your need.

Parameters of the Nespresso coffee capsule filling and sealing rotary machine

Characters of the Nespresso coffee capsule filling and sealing rotary machine

•The whole machine adopts stainless steel materials;

•It adopts high precision of the chain wheel, gearbox, bearing and dividing box which determine the fast, stable and accurate operation of the machine to prolong the service lifetime and the pleasant rhythm.

•The high-quality pneumatic components make the air circuit of the machine run stably. The stable air pressure and the even air flow inside the machine greatly avoid the failure, namely can greatly improve the production capacity and guarantee the service lifetime of the machine;

• Electrical parts are from most famous brands with best quality (Schneider, Siemens, Allen-Bradley…)

• UV sterilization system provides a good production environment for capsule production;

•Electromagnetic storm has largely solved the problem of static electricity in the process of powder packaging, resulting in the failure of packaging process;

•The peristaltic pump drop filling device is ready for adding liquid flavors into the capsule in the future;

•The second strengthen heat sealing. It eliminates the risk of defective products entering the market, even if the first heat seal fails;

•The online weighing device feeds the data back to the PLC in real time, identifing the unqualified products and automatically injects them;

•Discharging over-turning device prepares for the following packaging of the capsule, bagging or cartoning;

•Automatically counts the output of the finished capsules;

•Roll film cutting and sealing system with high-precision fine tooth cylinder blade can realize online cutting and sealing at the same time. The sealing deviation is within 0.1mm. With the identification mark system, servo motor drives roll film expansion and dragging precisely;

• With nitrogen filling device, it creates a low-pressure environment. When the nitrogen source pressure and flow rate meet the conditions, the residual of Oxygen will be reduced to less than 1% in the capsule, so that the fresh coffee is sealed and wrapped by highly pure nitrogen;

•The remote control system, to a great extent, solves the problem of international PLC and HMI inconsistency of the software installed on the PC side. Moreover, the customer can observe the condition of the parameter value of the machine, the failure rate of the machine, the production efficiency and so on in real time every day through the mobile app;

•Screw feeder and vacuum feeder, according to the choice of customers to configure the corresponding automatic replenishment system.

Usages of the Nespresso coffee capsule filling and sealing rotary machine

1. cups loading

Vibrating sorter or centrifugal sorter can help you to feed the capsules automatically.

2. auger filling

Vacuum feeding machine or screw feeding machine or elevator machine automatically send materials. It is of easiness and convenience.

3. nitrogen flushing

It creates a low-pressure environment. When the nitrogen source pressure and flow rate meet the conditions, the residual of Oxygen will be reduced to less than 1% in the capsule, so that the fresh coffee is sealed and wrapped by highly pure nitrogen.

4. lids station

Two kinds of films you can choose. One is the precutting film, the other is roll film.

5. heat sealing

Heat sealing or ultrasonic sealing, you can choose flat sealing or line sealing. Different kinds of sealing to make the package more appealing.

6. cups output

Automatically count finished capsules' quantity. It has an online weigher check function helping reject unqualified products by itself.

Container specifications

All above have the same diameter (37mm) and sealing film (aluminum foil).