Two Lanes Factory Hot Selling Type Powder Ground Coffee Biodegradable Coffee Capsules Filling Sealing Machine
Description of the biodegradable coffee capsules filling sealing machine
1) Automatically accomplish all production process, small volume, operate easily.
2) Schneider/Siemens PLC control system and full display and real-time monitoring.
3) According to different cups, vertical type or horizontal type cups feeding device will be optional (Standard machine), which means manually loading cups in vertical stack or loading cups on horizontal conveyor, automatically unload the cups into the module (Sunyi company Patented Innovation).
4) Optional Automatic Cups turning feeder machine with rails or cups elevator.
5) With automatic vacuum powder materials feeding machine.
6) Servo control auger filling.
7) Transparent window inside the hopper, it will help you look hopper full or empty state. And we have powder position sensor, when hopper has less powder, there will be alarm tips on the touchscreen to remind you to open the vacuum stuff feeding machine.
8) Optional UV sterilization lamp to meet FDA & GMP standard.
9) Optional anti-static device to remove static because the material powder will take place static when flowing through the stainless steel dosing system;
10) With Omron photoelectric sensor to detect the cups. No cup inside the module, the next station will not take action;(No cup, No filling)
11) Automatic filling powder into the cups;
12) Automatic press tight the coffee powder and vacuum suck the overflow powder on the cup’s rim to make sure a good sealing effect;
13) Optional flavor liquid peristaltic pump dosing system to maintenance the coffee powder fresh and taste good;
14) With Nitrogen flush function from the empty capsule feeding station( or after the powder filling) to the heat sealing
station. Residual Oxygen can be less than 1%, which will prolong the coffee powder shelf life.
15) Automatic suck and place the pre-cut lids onto the cups/capsules
16) Automatic Rolled film cutting and forming lids and seal the lids on the cups;(Item 14`15, Depend on the lids type, pre-cut lids or rolled film caps, alternative)
17) We can make automatic add paper filter lids inside capsule’s bottom(Based on customer’s real need), and adopt ultrasound sealing technology.
18) Unique rolled film diagonal stretch technology, saving the film.
19) Second time sealing on the rolled film (the 1st time sealing for the pre-cut lids) to ensure the sealing tight and looks beautiful, line seal and flat seal.
20) Optional weight checking system, which can check whether the finished capsules weight qualified or not. If the weight is unqualified, the capsules will be rejected out.
21) Automatic mechanism robot arm to pickup and output the finished capsules(Sunyi company Patented Innovation).
22) With 1.8m output conveyor.
23) We can install optional remote control system (Optional) ,when customer need help in customer factory ,we can operate it by computer in our factory. Besides, mobilephone APP support customer to monitor the real-time production data and modify the technical parameter.
24) Automatically count capsules output quantity. You can set Quantity number,when machine finish quantity demand,machine will stop automatically.
25) This machine main body & all the foodstuff material contact part adopts food grade stainless steel. And organic glass door design,beautiful appearance, high safety.
26) Machine's safety door function: when machine is running, if worker open the door,machine will stop running, which will help protect worker safety.
27) Flexible horizon movable hopper, convenient to clean and exchange the foodstuff material.
28) Failure tips display on the touchscreen.
Characers of the biodegradable coffee capsules filling sealing machine
||10-24L / 110L
||AC 110V 220V 380V 7.5KW
||PLC remote control system
||100 capsules per minute
||PP, Aluminum, Biodegradable
|Quote Valid time
||within 50 working days
|Remained oxygen content
Procedures of the biodegradable coffee capsules filling sealing machine
1. capsules loading
The elevator will convey empty coffee capsules to automatic sorter machine. the elevator has a hopper, it can load 2000-3000 pieces capsules, shortening the time that people add empty capsules into the machine by hand. Every 1 hour you need to add capsules. And when lacking capsules, the sorter will send capsules automatically.
2. auger filling
Auger filler is driven by Servo motor.
Constant speed mixing device ensures that the density of coffee powder is always uniform and there is no cavity in the hopper.
Visualized hopper can be pulled out and moved for easy cleaning.
Powder level detection and vacuum feeder convey powder automatically.
Special filling outlet structure ensures stable weight and no powder spreading.
3. tamp and clean
Powerful vacuum clean-up device for top edge of capsules/cups to get a good sealing effect.
Pressure adjustable tamping compacts the powder strongly, when brewing coffee. It will get a good espresso and extrac more crema.
4. lids station
(option 1) Using precut films
(option 2) Using roll films
5. heat sealing
To do the second sealing. Avoid the failure of the former step to achieve a goog sealing effect.
6. output capsules
Before outputing the capsules, there will be a weight checking machine. You can set the qualified weight of the capsules. Once it picks the unqualified ones, it will reject it for the second use. The qualified ones will be picked out to the conveyor belt automatically.
Capsules of the biodegradable coffee capsules filling sealing machine
Compatible nespresso capsules, lavazza. kcup, dolce gusto capsules are all suitable for the two ways capsule filling selaing machine. you can do more than one kind of capsules in one machine just to change the mold.
After-sale services of the biodegradable coffee capsules filling sealing machine
1. supply training and test in our factory
2. give operation manual installation and operation video to client;
3. do after-sale service overseas ( customers shoulf pay for the daily wage $100
4. 24 hours online support.
Packaging and transportation of the biodegradable coffee capsules filling sealing machine
* Before packed in the wooden case, the machinery will be wrapped with bubble film and plastic film around and around. After fixed onto the pallet, another plastic bag will be entangled on the machine, then packed into the strong export wooden case.
* Strong Wooden Case is important part for transporting the machine during the shipment journey. A solid wooden case will protect the machine from damaging, which make sure the customers accept flawless and perfect production. It's our duty to reassure you.