Four Lanes Aluminum Nespresso Coffee Capsule Filling Sealing Machine With CE Certificate

Four Lanes Aluminum Nespresso Coffee Capsule Filling And Sealing Machine

With CE Certificate

Introduction of the four lanes aluminum nespresso coffee capsule filling and sealing machine

The machine has four lanes to finish the filling and sealing processes. It can save more human labor. It has European standard configurations. More healthy and friendly to human being and the environment.

Paramaters of the four lanes aluminum nespresso coffee capsule filling and sealing machine

Advantages of the four lanes aluminum nespresso coffee capsule filling and sealing machine

1.The machine’s contact with food areas are all stainless steel;

2.High precision of the chain wheel, gearbox, bearing and dividing box determine the fast, stable and accurate operation of the machine. 

3.The high-quality pneumatic components make the air circuit of the machine run stably. The stable air pressure and the even air flow inside the machine greatly avoid the failure, namely can greatly improve the production capacity and guarantee the service lifetime of the machine;

4.Electrical parts are from most famous brands with best quality (Schneider, Siemens, Allen-Bradley…)

5.Capsule sorter and lifting and conveying system greatly save labor costs;

6.UV sterilization system provides a good production environment for capsule production;

7.The peristaltic pump drop filling device is ready for adding liquid flavors in the capsule in the future;

8.The second strengthen heat sealing. It eliminates the risk of defective products entering the market, even if the first heat seal fails;

9.The online weighing device feeds the data back to the PLC in real time, identifies the defective products and automatically eliminates them;

10.Discharging over-turning device prepares for the following packaging of the capsule, bagging or cartoning;

11.Roll film cutting and sealing system with high-precision fine tooth cylinder blade can realize online cutting and sealing at the same time. The sealing deviation is within 0.1mm. With the identification mark system, servo motor drives roll film expansion and dragging precisely;

12.With nitrogen filling device, it creates a low-pressure environment. When the nitrogen source pressure and flow rate meet the conditions, the residual of Oxygen will be reduced to less than 1% in the capsule, so that the fresh coffee is sealed and wrapped by highly pure nitrogen;

13.The remote control system, to a great extent, solves the problem of international PLC and HMI inconsistency of the software installed on the PC side. Moreover, the customer can observe the condition of the parameter value of the machine, the failure rate of the machine, the production efficiency and so on in real time every day through the mobile app;

Procedures of the four lanes aluminum nespresso coffee capsule filling and sealing machine

1. cups loading 

Automatic empty cups loading device,Vertical design, it can accommodate 3,000 capsules each lane, Sunyi company unique design Schneider Servo motor rotate to feed capsule, stable and accurate. Manually placing the capsules into the inclined stacks and push them into the chamber. Adopt servo motor rotate to feed capsules one by one, stable and accurate, Machine use pre-made cup. Cup sensor “no cup no filling”. The capsules will be placed into the module one by one automatically by servo motor rotating device.

2. servo auger filling

Provide automatic control of the weight through dosing system by means of servo motor driving the auger screw frequency and the target weight of the capsule by PLC, adjust filling weight on the touchscreen. 2 units of Schneider servo motor driven auger fillers. There’s another stiring motor to turn and flat the coffee powder to keep a relatively stable powder pressure. There’s a sensor inside the hopper to locate the coffee powder level. IF the powder is under the sensor, then the vacuum feeding pump will start work to load the powder inside the hopper automatically. Transparent PMMA glass cover for clear looking the powder level inside the hopper. Constantly Nitrogen flushing in the hopper. The wholeset of dosing system(including the hopper) can be pulled out for clean hopper.

3. press powder and clean capsule rim

Press down the powder after filling process to remove the overflow powder to get a flat surface. Meanwhile, this device will suck the remaining powder on capsule’s rim to SMC filter Jar, so that get good sealing effect.

4. precut films

Automatically suck and put precut film, forming circle lids. Positioning lids accurately. In the long run, save package materials. With Schneider brand servo motor and servo driver to unwind the film and scroll the waste film accurately, which can make sure the good sealing effect. With Omron brand temperature control module, the temperature can be adjusted on the Schneider/Siemens HMI. With Premium good quality cutting knife and brass heat sealing heads, sealing tight and beautiful.

5. heat sealing

Pneumatically driven 4 heat seal foil device. 4 OMRON temperature control module ,adjust temperature on the command operation panel. This heat sealing station can make sure the sealing surface more tight and flat and beautiful.

6. capsules output

Pneumatic driving swing arm will pick up the finished capsules outside.

Capsules of the four lanes aluminum nespresso coffee capsule filling and sealing machine

It can be fill into 0-6g coffee powder, and can be protected for 36 months.

The sealing film is aluminum foil, and its thickness is 30 microns.

The diameter of the capsule is 37mm.

ps: we also have PP nespresso coffee capsules and biodegradable nespresso coffee capsules.

Certificates of the four lanes aluminum nespresso coffee capsule filling and sealing machine